Engineering India's
Aerospace Future.
From precision CNC machining of titanium components to full-scale UAV structural assemblies — we manufacture the critical parts that power aerospace programmes.
Machining Precision
Components Delivered
Industry Experience
Material Traceability
A Next-Generation
Aerospace Manufacturing
& Engineering Company
Based in Bangalore, India — the aerospace capital of the country — and founded by R. Sivaram Rajamanickam(B.E. Aerospace Engineering), Aerosapien is driven by precision, innovation, and national pride. We manufacture critical structural components for India's most important space, defence, and commercial aviation programmes.
In-house 5-axis CNC machining centres
Precision CMM inspection systems
UAV & propulsion R&D
Precision CNC Machining Facility
Bangalore, India
Capabilities & Specifications
Click any discipline to view material compatibility, tolerance thresholds, and real case examples.
- Titanium Grade 5 (Ti-6Al-4V)
- Inconel 718
- NCM Steel (EN24/EN36B)
- Aluminum 7075-T6
LCA Tejas Light Combat Aircraft wing attachment fittings and landing gear components for HAL.
Visual Showcase of Our Products
Advanced additive manufacturing, precision post-processing, and flight-critical aerospace hardware.
Aerospace 3D Printed Components
Specialized additive manufacturing and post-processing for complex structural aerospace parts. Serving mission-critical applications for space systems and aircraft.
Medical & Implants 3D Post-Processing
Ultra-precise finishing and post-processing for titanium medical implants and human-body structural bio-components, adhering to sterile high-tolerance specs.
Flight Hardware & Structural Sub-assemblies
High-stress structural sub-assemblies for LCA Tejas and HTT-40 aircraft, including wing fittings, fuselage frames, and landing gear components.
Flight Heritage
Gaganyaan & Cryo Upper Stage
Cryogenic upper stage engine components for India's first human spaceflight mission.
LCA Tejas Flight Hardware
Critical load-bearing structural assemblies and landing gear fittings in titanium & NCM steel.
Sky Defense UAV Airframes
Military-grade UAV airframe components — now operationally deployed.
Global Aviation Supply
High-precision components entering Airbus & Boeing production lines.
Additive & Propulsion R&D
Next-gen thrust chambers and 3D printed titanium medical implant technologies.
Gaganyaan & Cryo Upper Stage
Cryogenic upper stage engine components for India's first human spaceflight mission.
LCA Tejas Flight Hardware
Critical load-bearing structural assemblies and landing gear fittings in titanium & NCM steel.
Sky Defense UAV Airframes
Military-grade UAV airframe components — now operationally deployed.
Global Aviation Supply
High-precision components entering Airbus & Boeing production lines.
Additive & Propulsion R&D
Next-gen thrust chambers and 3D printed titanium medical implant technologies.
Pioneering Aerospace Engineering
Contributing to India's Human Spaceflight — Gaganyaan
Aerosapien manufactures critical structural sub-assemblies and propulsion components for ISRO's Gaganyaan mission and Cryogenic Upper Stage engines. Operating under extreme pressure and thermal gradients, every part undergoes 100% CMM inspection and material certification.
Precision Flight Components for HAL LCA Tejas
As an approved defense supplier to Hindustan Aeronautics Limited, Aerosapien delivers high-stress wing fittings, landing gear components, and fuselage assemblies machined from Titanium, Inconel, and NCM steel for the LCA Tejas program.
Our Clients & Collaborators
Trusted by India's leading aerospace, defense, and technology organisations.
Aerosapien estimated clients in aerospace sector
Customers in advanced additive manufacturing
R and D customers automaion and medical sectors
Advanced Manufacturing Shop-Floor
A glimpse inside our Bengaluru facility — multi-axis CNC machines, metal AM post-processing, and CMM metrology.
5-Axis CNC Machining Center
Metal 3D Printing Post-Processing
CMM Metrology Inspection
Turbine & Propulsion Sub-Assembly
Engineered for Certainty
In aerospace, there is no margin for error. Our inspection facilities employ state-of-the-art CMM technology to verify that every component meets rigorous international standards before it reaches the assembly line.
- Advanced CNC Machining to ±0.004 mm
- Precision CMM Inspection & Verification
- End-to-End Material Traceability
- AS9100D Compliant Quality Assurance
- Global Engineering & Safety Standards
Environmental Responsibility
Committed to Responsible Manufacturing
Optimizing material usage and reducing waste through precision engineering, additive technologies, and advanced operational processes. We build for the future while respecting the resources of today.
Get In Touch
Partner with Aerosapien
Ready to elevate your aerospace manufacturing capabilities? Contact our engineering team to discuss your specific requirements.
Headquarters Address
Kariobanahalli, Thigalarapalya Main Rd,
Nagasandra Post, Bengaluru, Karnataka 560073, India
Phone
+91 90357 44541Send an Inquiry
Subscribe to Updates
Get the latest news on Aerosapien R&D and manufacturing capabilities.